Die Casting

Pressure Die Casting (Pty) Ltd is a high pressure diecaster of non ferrous metals which includes: Brass Aluminium Zinc High pressure die casting is often the process of choice because of it cost effectiveness and superior quality. The process gives our customers components that have the following...

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Raw Materials

All our raw materials are made from 100% recycled material. Brass Our raw material is sourced from recycled material which includes scrap brass components eg. taps, valves, water meters, bullet shells etc. Copper, zinc and a range of alloying elements (Lead, arsenic, aluminium etc.) are added to...

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Bulk Melting

All raw materials are melted in our coreless induction furnaces to get a homogenous melt. Samples are taken from each batch and analysed on our spectrometer. Where necessary material is refined and oxides and gasses removed using fluxing and degassing. A component is only as good as the quality of...

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Finishing Processes

Fettling - fettling is where the component is passed against an abrasive belt resulting in the grinding of the component. Flash and excess material is fettled and removed by high speed 20 000 rpm pneumatic grinders on robotic manipulators while maintaining critical dimensions. Clipping - the semi...

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Testing and Assembly

All components are subject to a range of inline processes to ensure optimal quality standards are maintained. These processes could include: Poka Yoke devices for in process error proofing Component cleaning and cleanliness testing Surface roughness evaluation Date marking Operator and batch...

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Quality

Metrology Centre. Our Quality Assurance Department has a range of equipment available to assist production in ensuring consistently high quality standards are maintained in production. All production gauges are calibrated and verified on a planned schedule. The following equipment is...

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Maintenance

We have a team of competent engineers to maintain the equipment and tools in the factory. A planned maintenance program has been implemented to maintain high levels of availability and utilisation. All machines are refurbished and overhauled on a regular basis with our own team of artisans and...

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